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Instruments and Systems: Monitoring, Control, and Diagnostics

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Automation of Monitoring and Prevention of Pollutant Emissions at Oil Refineries Through the Development of a Machine Vision System for Detecting Air and Water Pollution
K.D. SKOBELEV, V.G. BLAGOVESHCHENSKY

This paper presents a multi-level automated pollutant emission monitoring system for oil refi neries, focused on the early detection of the
"most dangerous" yellow smoke (a proxy indicator of H2
S/SO2
and sulfur aerosol leaks) and the segmentation of thin oil fi lms on the water
surface. A compact multi-purpose neural network architecture is proposed with a common convolutional baseline for smoke detection and
pixel-by-pixel segmentation of oil films in water and a lightweight temporal module for spatiotemporal consistency of predictions. To improve
portability and robustness, a hybrid dataset is used, including open-source data and synthetically generated scenes from digital simulations, as
well as augmentation and domain adaptation methods. The model is optimized for execution on edge devices with GPUs and integrates with
production analytics via standardized interfaces for generating alerts in the SCADA/ICS system. Experimental evaluation at real sites showed
a mAP for smoke detection of ≈ 0.83 and an average IoU for film segmentation of ≈ 0.82 (F1 ≈ 0.90), confirming the practical applicability of
the approach for operational environmental monitoring and process risk mitigation.
Keywords: monitoring, machine vision, yellow smoke, neural network model, oil film segmentation, domain adaptation, APCS.


DOI: 10.25791/pribor.11.2025.1626

Pp. 01-08.

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